Scroll Vs Reciprocating: What Compressor Is Best For Your Needs?

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The compressor plays a large role and is considered one of the most important components of a HAVC system. And the most commonly known compressor types are the scroll type and the reciprocating type. So we researched what type best suits your needs, and here is what we discovered. 

You should go for a scroll-type compressor if you want something that produces minimal noise and vibration, is energy efficient, and is less susceptible to mechanical failure. These types are also the most widely used in residential HVAC systems. 

But if you want a compressor that produces high-pressure gas and is highly efficient, then you should go for the reciprocating type. This type is frequently used in chemical plants, gas pipelines, natural gas processing facilities, and oil refineries.

To help you decide which compressor type suits you best, we'll present the pros and cons of each. Additionally, to understand them better, we'll also discuss how these compressors work, their characteristics, and their types. So keep reading!

Two images of compressor in the right is the scroll compressor and the other is reciprocating compressor, Scroll Vs Reciprocating: What Compressor Is Best For Your Needs?

What Is A Scroll Compressor And How Does It Work?

Unlike other compressors that use a piston to move up and down, a scroll compressor is a specially made compressor that moves in a circular motion.

A scroll compressor has two scrolls: one fixed scroll that stays stationary and one rotating scroll that rotates through a swing link.

This causes the volume of the gas to decrease as the pockets of refrigerant between the two scrolls are gradually forced to the center of the two scrolls. After that, it is discharged to the condenser through the middle port.

Scroll compressor with a drive device for compression of gas

What's The Difference Between Dual-Stage, Single-Stage, And Variable Speed Scroll Compressors?

In this section, you will know the difference between these three categories of scroll compressors. 

Dual-Stage Scroll Compressor

Scroll compressors with two stages work at two different speeds (high and low). As a result, they can better tailor their cooling output to thermal demands.

A dual-stage compressor can operate at a reduced speed, which increases its ability to remove moisture, however, when necessary, the compressor can convert to full power, maintaining more constant temperatures while consuming less energy.

Single-Stage Scroll Compressor

The simplest and most affordable forms of scroll compressors are single-stage models since they only have one speed.

In essence, a single-stage compressor always runs at full capacity. The compressor entirely shuts off when the temperature inside the refrigerator reaches the set point.

The effect is that the compressor frequently turns on and off throughout the day. Frequent on/off cycles cause uneven temperatures and more wear and tear on system components, in addition to increasing energy usage.

Variable Speed Scroll Compressor

These types run constantly and can adjust their operation up and down to accommodate varying thermal loads thanks to their various speed levels. Modern variable-speed compressors can alter speeds in steps as tiny as 1/10 of 1% and offer up to 750 different operating speeds.

A variable-speed compressor can also improve the effectiveness of the overall refrigeration system because it doesn't repeatedly turn on and off.

Continuous operation may result in significantly increased energy consumption in systems that use single- or dual-stage compressors. This is because variable-speed compressors have a higher part load efficiency than these two compression types.

What Are The Pros And Cons Of Scroll Compressors?

inside of the compressor scroll

If you're curious about the advantages and disadvantages of these compressor types, here are some of them: 

Pros

  • Scroll compressors can achieve 100% volumetric efficiency without the need for pistons, which results in lower energy costs.
  • Re-expansion losses are eliminated, which are a common aspect of each piston stroke in reciprocating models. Since there are no suction or discharge valves, valve losses are also removed.
  • Additionally, compared to other types of compressors, such as reciprocating type ones, scroll compressors operate much more quietly because they lack several moving parts. Compared to other compressor types, scroll compressors often produce noise that is 5 to 15 dBA less.
  • They do not require spring suspensions because there is less vibration and noise.
  • These compressors are more resilient because they have fewer moving parts, experience less vibration, and experience less friction.
  • In comparison to other, more substantial types of compressors already in use, their weight and footprint are far less.
  • Additionally, gas pulsation is reduced, if not entirely eliminated, allowing them to function with minimal vibration.

Cons

  • Since scroll compressors are hermetic, their major drawback may be that they are frequently difficult to repair. For maintenance, they cannot be disassembled.
  • Numerous reciprocating compressors can rotate in either direction. For scroll compressors, this is typically not the case.
  • Additionally, incremental capacity management for systems with several scroll compressors has repeatedly shown to be difficult.

What Is A Reciprocating Compressor And How Does It Work?

Semi hermetic reciprocating compressors

This is one of the most used types of compressors and it compresses gas through the reciprocating motion of a piston. It manages low mass but high-pressure ratios of gases.

The reciprocating compressor is built similarly to your vehicle or motorcycle engine. The absolute temperature of the gas at the inlet valve has an inverse relationship with the capacity of the cylinder in a reciprocating compressor. The volume that enters the cylinder increases as the gas becomes cooler.

The piston's location at its highest point is referred to as the "Top dead center (TDC)" and its position at its lowest point as the "Bottom dead center (BDC)".

The process of reciprocating compression involves taking a significant amount of gas from the suction line, compressing it using the piston's reciprocating motion, which is powered by the crankshaft, and then releasing the compressed gas into the discharge line.

A piston, inlet-outlet valves, a cylinder with appropriate cooling, a connecting rod, and a crank make up this component. To prevent gas leakage, the pistons are equipped with piston rings.

Both valves are made to operate quickly and without leaks. Through the connecting rod, the piston is attached to the crack. The crankshaft is driven by a prime mover, which is an engine or motor connected to a connecting road. This configuration converts the engine's spin into a piston's reciprocating action.

What Are The Pros And Cons Of Reciprocating Compressors?

RECIPROCATING COMPRESSOR OR PISTON COMPRESSOR

Here are some of the benefits and drawbacks of these types of compressors. 

Pros

  • When compared to other types of compressors, a reciprocating compressor requires a lower initial investment.
  • Reciprocating compressors work well in applications with sporadic use (not continuous).
  • A reciprocating compressor is straightforward to build, and maintaining one is also rather simple.
  • Even though a reciprocating compressor has more parts, the replacement parts are still reasonably priced.
  • For applications under high pressure, reciprocating compressors are appropriate.

Cons

  • It must be placed in a room with a solid base because of the high level of vibration and noise.
  • The compressed air's temperature at the discharge valve is high.
  • Given the greater quantity of worn parts, maintenance downtime may be prolonged.
  • These compressors are also sensitive to dirt. 
  • The issue of liquid is also quite important. Liquids must not be able to get stuck in low locations, hence suction piping must be designed accordingly. Liquids that gather in the piping's "pockets" can "slug" the compressor, seriously harming it.

Scroll Vs. Reciprocating Compressors- Which Is Better?

The findings of a study conducted at Purdue University demonstrate that, in most cases, the cooling capacities and COPs of the scroll compressor are on par with or higher than those of the reciprocating compressor.

At the higher condenser temperature, the scroll compressor performs better than the reciprocating compressor. The scroll compressor can achieve discharge temperatures that are lower than those of the reciprocating compressor thanks to the employment of a liquid injection mechanism.

Additionally, several tests were run to examine how both compressor types performed at various charge levels. In terms of cooling capacity and COP in relation to system charge level, the reciprocating and scroll compressors exhibit similar characteristics.

The scroll's cooling capacity degrades less quickly after overcharging than the reciprocating does, but this is counterbalanced by the scroll's higher power consumption in an overcharged state, so the COP variance is comparable.

Undercharging typically results in a modest reduction in COP but overcharging results in a large reduction.

In Conclusion

Two images of compressor in the right is the scroll compressor and the other is reciprocating compressor

If you want a quieter and less shaky compressor, you should go for a scroll compressor. Additionally, these compressors are energy efficient and lightweight compared to other compressor types. However, these compressors are hard to repair.

On the other hand, you should go for a reciprocating compressor if you want a low investment cost. These compressors are perfect for high-pressure and sporadic use. But you should be careful when using reciprocating compressors because they are quite sensitive to dirt and produce a high level of vibration and noise. 

Before leaving, you can check out these other articles on this page: 

Heat Pump Compressor Not Turning On - What To Do?

Coleman AC Compressor Won't Kick On - Why And What To Do?

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